crushing-equipment-roi

Crushing Equipment ROI: Calculating Your Return on Investment

The right approach to calculating crushing equipment ROI can help you justify the capital investment as part of an overall business plan. Luckily, you can take the following practical, actionable steps to make those calculations. This article will explain how you can make a financial decision that’s beneficial in the long term and driven by your specific business data.

How to Calculate Crushing Equipment ROI

You can calculate the ROI of crushing equipment by using two main standard formulas: 

ROI (%) = (Net Gain From Investment / Cost of Investment) x 100

For example, let’s say that a business purchases a new crusher system for $1 million. This crushing equipment then generates $200,000 in net profit in its first year. The return on investment for that first year will be 20%.

Payback Period = (Cost of Investment / Annual Net Cash Flow)

In this scenario, the crushing equipment payback period can be determined by using the same numbers used above in the ROI calculation.

The cost of investment ($1 million) and the annual net cash flow of $200,000 gives you a payback period of five years.

While the pricing of your equipment will vary depending on a range of factors, these are standard methods for calculating ROI in the construction industry. They provide a simple, clear, high-level snapshot of an investment’s potential profitability and the time required to recoup the initial outlay.

Estimating Your Increased Revenue and Production

This is where you can focus on the net gain from investment aspects of your ROI calculation. Revenue can be forecast using the following variables:

  • Production volume (Tons Per Hour): First, determine how much material you can process. Your Tons Per Hour (TPH) will depend on the type of material crushed and the desired product size.
  • Market value of product: Next, determine the sale price per ton for your finished aggregate. This is critical, as the market price can fluctuate based on your region, product specifications and local demand.
  • Cost avoidance: Finally, consider the financial benefits of any on-site recycling enabled by the equipment. This is often overlooked when determining total ROI.
  • Labor savings: Factor in savings from reduced manual labor or more efficient operating hours enabled by the new equipment.

Keep in mind that your choice among specific crusher models will directly impact production capacity.

Calculating Your Total Cost of Ownership (TCO)

A strong TCO calculation has two key components: CapEx and OpEx.

Capital Expenditure (CapEx)

CapEx is your upfront investment used to purchase the crushing equipment. It will include:

  • The purchase price and any attachments that come with your equipment.

  • Any associated freight, shipping and delivery fees.

  • Installation and site preparation costs.

It’s important to ensure all these elements are captured in a formal quote to accurately forecast your initial investment.

Operating Expenses (OpEx)

OpEx are the costs that a business must pay to function on a daily basis, including:

  • Routine wear parts, such as jaws and blow bars.
  • Fuel or electricity consumption.
  • Operator wages within your area of business.
  • Essential maintenance services, downtime and repair costs.

You should also subtract your residual (resale) value from the total cost. This gives you a more accurate final TCO calculation.

Finally, be sure to factor in tax savings from depreciation. The IRS allows a 5-year MACRS depreciation schedule for most construction assets, which directly affects your net cost.

Is Investing in Crushing Equipment Worth It?

Crushing equipment is a sound business investment. But when purchasing this equipment, a strong return on investment depends on:

  • A payback period that aligns with your organization’s financial goals.
  • New streams of revenue or cost-avoidance to offset purchase prices.
  • The potential for increased operational efficiency and higher TPH.
  • Your future goals for expansion and taking control of your own material supply chain.

Partnering with an industry expert is the best way to accurately model these variables and choose the right equipment to turn potential into profit.

Partner With Crushing Equipment Solutions™ Today

Crushing Equipment Solutions™ offers the complete line of METSO crushing and screening solutions. With 40 years of experience and a focus on customer satisfaction, we know that the ROI of crushing equipment requires a strategic partner who understands your business’s needs.

Contact our team today for a consultation about ROI and your crushing equipment.

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